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What we do for your machine

Four areas that can be commissioned individually or as a continuous chain — from the initial task to the installed and tested assembly.

Design Procurement Installation Retrofit Capabilities & manufacturing

Services

Four areas, one continuous process

You can commission each area on its own — or the entire chain, from the initial task to the installed and tested assembly.

Area 01

Design and engineering

We develop mechanical assemblies in Fusion and Shapr3D, specify the matching pneumatics and sensors and derive manufacturing drawings with tolerances, materials and parts lists.

Robot and gantry grippers Fixtures Handling equipment Pneumatic design Sensor concept Manufacturing drawings

Scope

  • Specialised gripping technology
  • Cost optimisation of existing designs
  • Mechatronic assemblies
  • CAD and digital workflow
  • 3D visualisation in the existing machine
  • Manufacturing documents
Show details: tasks, benefits, scope
What we do
Recording the handling task, designing the gripping concept, part and assembly design, selection of suction cups, cylinders, valves and sensors, collision and envelope checks in the 3D model, drawing derivation and parts list.
Which problem it solves
A part has to be handled for which no catalogue product exists. The gripper on the robot no longer suits the new format. An existing part has become too expensive to manufacture. Or the cycle time is not being met because the mechanics are at their limit.
Your benefit
You receive a concept that fits the robot already in place, the real installation envelope and the required cycle time — plus documents any supplier can manufacture from. No obligation to buy from us.

Mechanical development from the initial task to manufacturing-ready documentation — including the design of pneumatic and sensor peripherals.

Specialised gripping technology

New design of robot and gantry gripping systems, sized for your handling task, the part weight and the required cycle time.

Cost optimisation of existing designs

Systematic revision of existing assemblies to reduce manufacturing and procurement costs — without changing function or interfaces.

Mechatronic assemblies

Development of mechanical systems including full specification of sensors and pneumatics: cylinders, valves, suction cups, ejectors and proximity switches.

CAD and digital workflow

Design in Autodesk Fusion, plus tablet-based 3D modelling with Shapr3D directly at the machine — survey and first model in the same visit.

Fusion · Shapr3D

3D visualisation in the existing machine

New components are placed into the existing machine in the 3D model and checked before anything is manufactured — envelope, collisions and access are visible in advance.

Manufacturing documents

Drawings with tolerances, material and surface specifications, parts list and assembly notes — handed over in a format any manufacturer can work from.

Area 02

Procurement of manufactured parts and components

We obtain quotations, resolve technical queries with suppliers, monitor schedules and inspect parts on delivery — turned, milled, laser-cut and bent parts as well as pneumatics, sensors and drive technology.

Turning · Milling Laser · Bending Surface finishing Pneumatics Sensors Drive technology

Scope

  • Technical sourcing
  • Component purchasing
  • Manufacturability review (DfM)
  • Interface management
  • Sub-assembly service
  • Material and process advice
Show details: tasks, benefits, scope
What we do
Checking manufacturability before ordering (design for manufacturing), proposing materials and processes, enquiring with suitable manufacturers, technical clarification, schedule tracking, incoming inspection and, on request, delivery as an assembled, ready-to-install sub-assembly.
Which problem it solves
Purchasing has no time for technical queries on individual parts. Drawings go to three suppliers and come back three different ways. Or a small batch stalls because nobody is coordinating it.
Your benefit
One point of contact instead of six suppliers — and errors are found before ordering, not during assembly. You receive parts that fit together, on one delivery date.

Technical procurement of manufactured parts and components — including the technical clarification a purchasing department alone cannot provide.

Technical sourcing

Procurement of precision parts — turning, milling, laser cutting, bending — exactly to your specifications and drawings.

Component purchasing

Pneumatics, sensors and drive technology, selected and procured to suit your existing system and interfaces.

Manufacturability review (DfM)

Checking manufacturability before ordering — so that drawing errors do not surface during assembly.

Interface management

Technical clarification with suppliers, schedule monitoring and quality control on delivery — you hold no individual discussions.

Sub-assembly service

Procurement and assembly of ready-to-install sub-assemblies including surface treatment — what is delivered is the finished unit, not a set of parts.

Material and process advice

Selection of materials and processes on technical suitability and cost, including an alternative proposal with its cost effect.

Area 03

Industrial installation and technical service

We install and align gripping systems, gantry units and handling equipment directly in your production line, connect the pneumatic tubing, adjust the sensors and test the function before handover.

System integration Alignment Pneumatic tubing Sensor adjustment Function testing Repair

Scope

  • System integration and commissioning
  • Mechatronic installation
  • Final sub-assembly
  • Guarding retrofit
  • Repair and optimisation
  • Documentation
Show details: tasks, benefits, scope
What we do
Installation and precision alignment in the existing line, pneumatic installation to the media plan, sensor setting and signal testing, final assembly of complex sub-assemblies with function testing, retrofitting mechanical guarding, and repair of mechanical components following a weak-point analysis.
Which problem it solves
The assembly has arrived, but nobody in-house has the time or experience to install it. A modification has to fit into a weekend or a shutdown. A station runs unevenly and nobody knows whether the cause is mechanical or in the sensors.
Your benefit
The modification fits your shutdown window, because installation and design are planned by the same people. Handover follows only after a documented function test.

Installation, commissioning and repair on site — in running production and within your shutdown window.

System integration and commissioning

Installation and precise alignment of gripping systems, gantry units and handling equipment in existing production lines.

Mechatronic installation

Pneumatic tubing to the media plan and sensor adjustment for reliable signal processing.

Final sub-assembly

Precision assembly of complex sub-assemblies with a final function test — on request as a ready-to-install unit.

Guarding retrofit

Implementation of mechanical guarding and safety-related modifications on existing machines. Safety verification is carried out by certified partners.

Repair and optimisation

Analysis of mechanical weak points and proper repair, to shorten downtime and eliminate recurring faults.

Documentation

Media, terminal and connector diagrams plus equipment designation to IEC 81346 — so your maintenance team can carry on after handover.

EPLAN Electric P8 · IEC 81346

Area 04

Retrofit and machine modernisation

Mechanically overhauling existing machines, fitting current sensor technology and bringing them closer to today's safety standards — instead of replacing a machine that still works.

Full overhaul Guides and bearings Sensor upgrade Machine guarding Redesign without CAD Output increase

Scope

  • Mechanical full overhaul
  • Pneumatic and sensor upgrade
  • Guarding modernisation
  • Higher output through new design
  • Redesign without CAD data
  • Spare parts strategy
Show details: tasks, benefits, scope
What we do
Replacing worn components, realigning guides and bearings, repairing load-bearing structures, integrating current pneumatic and sensor components, bringing guarding up to the current state of the standards, adding assemblies to increase output, and redesigning existing parts from measurements where no drawing exists.
Which problem it solves
A machine still runs mechanically, but spare parts are no longer available. Scrap is rising because the guides have play. The guarding no longer reflects current practice. Or a replacement would be possible but hard to justify commercially.
Your benefit
Extend service life instead of reinvesting — with a clear statement in advance of what the modification achieves and where the sensible limit lies. If a modification touches on safety or conformity questions, we point this out early so you can clarify it in good time with the responsible bodies.

Modernisation of existing machines — mechanically, in sensor technology and in guarding, with a clear statement on cost-effectiveness.

Mechanical full overhaul

Replacement of worn components, precision alignment of guides and bearings, repair of load-bearing structures.

Pneumatic and sensor upgrade

Integration of current components to stabilise the process and to prepare for condition monitoring and data connectivity.

Guarding modernisation

We bring older machines up to date mechanically: guarding, access points, panelling and the mountings for current sensors. Safety assessment and verification are carried out by certified partners.

Higher output through new design

Adding further assemblies to raise output — with a prior statement of which bottleneck is actually removed.

Redesign without CAD data

New design of existing parts from measurements and photographs where drawings are missing or the manufacturer no longer exists.

Spare parts strategy

Critical wear parts are changed over to catalogue items or documented as model and drawing, so they can be reordered at any time.

From model to machine

Every line in CAD becomes real steel.

Designed in Fusion and Shapr3D — handed over ready for manufacture, not as a sketch.

Capabilities

Scope of services and manufacturing depth

What we do in-house, what we deliver with partners for electrical and software engineering, and what runs through our manufacturing network — either way, you have one point of contact.

In-house

Design and engineering

The core competence of the company. Design, specification and responsibility rest with the same person who later commissions the assembly.

Software Autodesk Fusion · Shapr3D · AutoCAD 2D and 3D · EPLAN Electric P8 · Festo FluidDRAW P5

In-house

Systems we design for

Assemblies are matched to the system already in place: flange, payload, reach and interfaces. Programming and control system integration are delivered together with our partners for electrical and software engineering. Safety verification is carried out by certified partners. Who takes on which part is set out in writing before quoting.

Robot systems

  • ABB
  • FANUC
  • Yaskawa
  • KUKA
  • Universal Robots

Control and safety

  • Siemens S5 to S7
  • Sinumerik
  • Pilz safety technology

Documentation

  • Manufacturing drawings
  • Parts lists
  • Media plans
  • Terminal and connector diagrams
  • Equipment designation
Together with partners

Electrical and software engineering

Where a machine also needs electrical or control changes, we deliver them together with established partners. You get mechanics, electrics and software from a single source – with one point of contact who coordinates the interfaces and takes responsibility for the result.

Software engineering

  • PLC programming
  • Robot programming
  • Adapting existing programs
  • Commissioning

Electrical engineering

  • Electrical design
  • Control cabinet modifications
  • Wiring
  • Connecting sensors and actuators
Through our manufacturing network

What we have manufactured for you

We deliver these processes through an established network of manufacturing companies. Selecting the right company, clarifying the drawing technically, tracking the schedule and inspecting on delivery are our responsibility. What remains for you is one quotation, one invoice and one point of contact — regardless of how many companies are involved in a part.

Machining and forming

  • Turning
  • Milling
  • Drilling
  • Large-part machining
  • Wire EDM
  • Punching
  • Bending
  • Aluminium casting
  • 3D printing

Cutting

  • Laser cutting
  • Plasma cutting
  • Flame cutting
  • Laser engraving

Joining

  • MAG/MIG welding
  • TIG welding
  • Laser welding

Surface finishing

  • Anodising
  • Galvanising
  • Powder coating
  • Wet painting
  • Cerakote
  • Sand blasting

Heat treatment

  • Vacuum hardening
  • Nitride hardening
  • Case hardening
  • Gas nitriding

One point of contact for the entire scope

You do not need to map your task to individual processes. Describe the task; we assess feasibility, define the scope required and name the companies involved.

Submit an enquiry +43 664 392 6873

Describe your task.

A photograph, rough dimensions and part data are enough to begin. We normally reply within 24 hours with an initial assessment: feasible, not feasible, or which details are still missing.

Discuss your project Call us